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Shipping Container Conversions 16ft High Cube Container Fitted with 21 Coat Rails

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What started as an enquiry for a small insulated flat pack store turned into a full container conversion. Loxford School of Science & Technology needed secure, lined storage with a specific internal layout, so we converted a once-used cut-down 16ft high cube container with a CAD-planned coat-rail fit-out and delivered to site in Ilford.

CD Code CS119293

From a 2m flat pack to a 16ft lined container

The enquiry came in for a 2m insulated flat pack store with levelling feet. After further discussion, the scope changed - the school needed secure, lined storage with enough internal wall space for 21 coat rails,that meant changing the project to a once-used 16ft high cube container.


Fitting 21 rails into the available wall space required their positions to be planned before installation. The CAD layout was created to map where each rail would sit and that drawing guided the rest of the interior fit-out.


CAD drawing showing planned coat rail positions for the 16ft container conversion
Finished 16ft lined container for Loxford School of Science and Technology

Design and specification

  • 16ft high cube container: The base unit was a once-used high cube container, Starting from 20ft cut-down and converted to 16ft long by 8ft wide container, with an external height of 9ft 6in.

  • Doors and security: S1 flat-panel doors were fitted for straightforward day-to-day access, together with a welded lockbox over the external locking point.

  • Lining and insulation: The interior was insulated and finished with 9mm plywood lining, giving a clean internal surface ready for the coat-rail fit-out.

  • 21 coat rails: The oak-finish coat rails formed part of the fitted interior, with positions mapped in the CAD layout before all 21 were fitted with Toughook XL hooks.

  • External finish: The full exterior was resprayed in RAL 5010 blue so the container shell and S1 doors shared one consistent finish.

Case Study Details

ClientLoxford School of Science & Technology
CS Ref119293
Project typeLined and insulated container with specialist internal fit-out
Base unitOnce-used cut-down shipping container
Quantity1 container
Size16ft x 8ft, high cube with 9ft 6in external height
Doors and securityS1 flat-panel container doors with fitted lockbox
Internal finish9mm plywood lining and insulation
Specialist fit-out21 oak-finish PerfectFit coat rails with Toughook XL hooks
External finishRAL 5010 blue
Planned deliveryIlford area, shared-load 65ft articulated vehicle with HIAB offload


How the build came together

Once the specification was approved and the purchase order came through, the project moved into production. The container was cut down to 16ft, doors and lockbox fitted, and the full exterior resprayed before interior work began.


Insulation went in first, followed by the plywood lining. The coat rails were the last element fitted, positioned to match the CAD drawing. All 21 were installed and a quality inspection completed before the unit left the depot.


The finished container was loaded for delivery to Ilford on a shared-load HIAB vehicle, matching the agreed specification and lead time.


Interior of the finished 16ft container showing plywood lining and fitted coat rails

Planning a similar container conversion?

If you need a container converted to a specific size, internal layout or fitted storage arrangement, we can help. Request a Quick Quote to discuss the right base container, door arrangement, internal finish and fit-out for your project. You can also explore the related case studies below for more examples of our conversion work.

As with any product, specification is subject to change without prior notification. You are advised to confirm current specification before buying.
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